XPEDITION | Front Grill Insert for Polaris Xpedition

Product #20205FG01101

Applications

• 2024–2026 Polaris Xpedition 2-Door and 4-Door

PATENT PENDING

Features

• Protect cooling components from trail debris
• Help maintain airflow through the front of your machine
• Keep a clean fit with the OEM bull bar.
• Use factory mounting points for a straightforward install
• Add a sharper finished look to the front end

Protect your cooling system with added front-end coverage that helps block trail debris while keeping airflow moving in rough conditions.

This front grill insert helps shield the radiator and A/C condenser from small rocks and mud while keeping airflow moving through the front of the Polaris Xpedition. It is built to fit a trimmed OEM grill frame for a clean, integrated look that works with the factory layout. Fitment covers 2024+ Polaris Xpedition 2-door and 4-door models.

• Protect key cooling components with a laser-cut aluminum insert that adds a barrier in front of the radiator and A/C condenser.
• Help support cooling airflow with an open design that allows air to move through the grille area.
• Keep factory front-end compatibility with a design that works with the OEM bull bar.
• Simplify installation points with a fitment layout that uses OEM factory studs.
• Finish the front of your machine with a Semi-Gloss Black powder-coated insert shaped to match the trimmed OEM grill frame.

This insert is laser cut from 6061-T6 aluminum and powder coated in Semi-Gloss Black for a clean, durable finish. Installation requires trimming of the OEM grill frame, part number 5457228-040, before the insert is mounted using the factory studs. It is a practical upgrade for riders who want better protection for cooling components and a more finished front-end look without stepping away from OEM-compatible fitment.